When it comes to welding, MIG welders are the most sought-after welding options. Their straightforward and uncomplicated use makes them appropriate for both professional and DIY work. And the reason behind their surging popularity is tools like the Hobart Ironman 230, which can be mastered in just weeks.
Mig welders also offer you the flexibility to work for longer hours and experiment with varied thickness.
For users who have used welders before, choosing one isn’t a problem, but for those who haven’t, all the features and types can be overwhelming. So, for them, we have selected the best MIG welders based on affordability, workability, and ease of use.
Read on to find your ideal welding machine.
Benefits of Mig Welder
With so many welding processes, MIG welding still stands out due to its various benefits. So let’s take a look at them.
When it comes to speed MIGs are always better. They can work for longer periods of time and can weld faster too. So, if you would like to wrap up things in a short period, you can give this one a chance. Also, the downtime will be less, as you can work for longer with this one.
MIG welders let you work with steels of different thicknesses. This is probably the biggest advantage of MIGs. Even if other processes work on more variety of materials, when it comes to different thicknesses, MIG welders are your go-to machine. In addition, you can also weld mild steel, stainless steel, aluminum, etc.
So, if you are looking for versatility, get a Mig welder for you.
- Easy to Learn
To hone this skill, you won’t need to work for years. Anyone can learn using the machine in a matter of weeks and produce decent results.
But don’t forget to read the manual before you get started. It will help you learn things quickly.
- Less Spatter and Alloy Loss
Compared to the other methods of welding, MIG produces a lot less spatter and loss of alloy since the arc is protected by the gas shields. Therefore, it also means less clean-up work.
10 Best Mig Welder Reviews
We have done the research to see the different features an operator expects a MIG welder to have and chosen the ones that maximize those features. Here, we are gonna review those products and tell you about their USP and flaws so that you can make an informed decision.
1. Hobart 500536 Ironman 230 MIG Welder
Being in the business for over 100 years, very few have the versatility that Hobart possesses. Their heavy-duty tools make welding look easy and uncomplicated. And with their powerful Ironman 230 model, you can get hours of practice and higher amp than the regular products.
This has a range of 30-250 amps, making it easily powerful enough to melt mild steel and stainless steel. As this is a powerful tool, professionals who have diversity in their work will immediately prefer it.
Because it can weld a thickness from 24 gauge to ½ inches, so you have the freedom to work on different sizes of steel. This gives you the most thickness that you’d get from a MIG, so it can’t get better than this.
Now, what many welders complain about is how even if the machine works fine, it spatters and creates clean-up work. But with this welding tool, you can almost forget the concept of post welding clean-up as it leaves no trace. Therefore, it also means you get a flawless joint with no extra work.
If, as a hobbyist, you’re wondering the range of work you can do with this, then know that this is a work-machine, meaning there isn’t a MIG welding job that this can’t do. Be it for auto-body or construction; you can use it for all kinds of work.
But what really puts this on the top of our list is its durability. You can rest assured, once you buy the Hobart 230 MIG welder, you will not need to look for a new one any time soon.
Its advanced technology also ensures that the part replacement is a rare event. On top of that, with its built-in thermal overload, the device is well protected.
However, due to its size, moving it isn’t very feasible. But if you have your own workplace, you won’t need to move it around anyway.
2. 2019 Everlast MIG140 MIG welder
If you want a bang for your buck, then this is the best MIG welder for the money. For those who aren’t very familiar with the brand shouldn’t be discouraged because it will be worth your time.
With its IGBT inverter design, you get 140 amps of power. If the power grabbed your attention, then its duty cycle will bind you. With both power and decent run time, this is a device, which you can keep both for your hobby and your work.
At 90 amps, the duty cycle is 20%, but if you lower the power, the duty cycle is even lesser. The device is perfect for those who work with versatile projects that need different adjustments.
Although it does run more efficiently at lower duty cycles, don’t assume using at 140amps is not going to be possible because even at its peak power, the duty cycle is only 25%.
Another reason what makes this a good investment is its size. With its moderate size and weight, you can just pick it up and carry it to your preferred workspace. This is an advantage many will fancy as we all have been in a position where we couldn’t get it to our preferred place without cracking a bone.
However, just like any other product, it’s not without concerns. The ground clamp, along with its overall construction, leaves you a little unsatisfied. But if you consider the cost, the adjustable voltage and wire feed speed are things you wouldn’t expect from it.
Hence, even with a few shortcomings, this is well worth the money.
3. LONGEVITY Migweld 140-140 Amp Mig Welder
Longevity, like its name, has products that last long. But that is not the only reason you will fancy this Mig welder. With its simplicity, it is one of the most recommended tools for beginners and hobbyists. If you look at the product, you will know exactly why it’s so popular.
With an input power of 110V, it’s trouble-free to work with. When you use it at 90 amps, you get a duty cycle of only 20%, which makes your work smooth and efficient.
Now, the main reason for recommending this to beginners is its simple assembly process. If you’re not a fan of putting together the parts and want something simple, this precisely fits your needs.
On top of that, the simple volt and wire feed regulators make working more fun and less complicated. The simplicity of the device is exactly what you need to fine-tune it to your preferred settings.
But that’s not all; this can be used both as a flux core or a gas welder. For beginners, we recommend the flux core gasless method, as it doesn’t have the added stress of maintaining a gas cylinder.
So, what remains now is what can you do with this? Well, you can weld anything up to 3/8 inches with perfection.
However, if you’re used to lighter devices, you might find the 54 pounds on the heavier side. Also, the regulator hose should be handled with care as they are not very sturdy.
4. Forney 309 140-Amp MIG Welder
Coming from an American company with years of experience behind them, this Forney MIG welder won’t deceive you with its options and give you exactly what it promises.
For the Forney welder, it isn’t only about power. It is just as much about consistency. Hence, with a duty cycle better than what you will find at its rate, the Forney can be used for longer periods without wearing out.
However, we do want to emphasize; this isn’t appropriate for heavy-duty use. So, for hobbyists looking for a device to serve them well, this machine can be a great option.
You can use this as a flux core or a gas welder. And it fuses up to ¼ inches of steel. But steel is not all it can join. Stainless steel, aluminum, and cast iron are among the other materials this can be used on.
However, with its flux-core features, other things this can boast about are the wire spool and feed system. You can use a variety of sizes of wires on the spool, a feature you see in high-end products. Furthermore, the wire feed system is smooth and won’t cause jams or stops. And the knob on it is great for fine-tuning it to your preferred style.
But although it is a product for amateurs, the instruction manual isn’t easy to understand. Apart from that, if you know what you’re doing and understand the limits of your device, it is well worth it.
5. LOTOS MIG175 175AMP Mig Welder
For those who aren’t open to experimenting with newer products and only prefer trusted brands, Lotos is the perfect option. They have not been in the market for long, but they have established themselves rightly. Their products are suited for all users. And their variety keeps you amused.
It is much cheaper than its competitors. But it has the features of some of the best products. In that regard, with an amperage of 175, this immediately catches your eyes.
And with its power, it does exactly what MIG welders are known for, their welding capacity of joining materials with different thicknesses. The advantage of varied thickness gives you more freedom to work on different steels.
With a 20% duty cycle, you can work longer with this. While working longer does bring in the concern of overheating the device, but with the thermal overheat protection, you won’t have to worry about it. Also, this is a high power product and needs a high input of 220V. So, the output you get is equally impressive.
For safe players, its reliability and durability can’t be overlooked. The overheat protection keeps it safe. On top of that, this is quick and easy to set up, making the device simple and reliable.
Another reason to choose the Lotos welder is its spatter-free welding. The after-work cleaning can be a real troubling experience that more serious users would like to avoid. And as this is for beginners and intermediate users, they will find it comfortable to use.
6. Hobart Handler 210 MVP MIG Welder
Hobart MIG welders don’t come cheap, but they are certainly among the best tools for welding, so your money will be well invested.
They have got some of the finest devices both for beginners and pros, and this one is right amongst the best. But if you think you will have to break your wallet to get a Hobart product, then you’re mistaken as you can get this just under $1000.
One of the most useful features of this is the dual voltage. With 115 and 230 input volts, this can provide a power of 90 and 150amps, respectively. The duty cycle is also good at both powers. Therefore, for those who need more variety in their MIGs, this is the perfect option.
In case you’re concerned about switching from one voltage to the other, let us dismiss your concern because, with the MVP plug, you can just twist to switch. No added tools needed to shift. Hence, this is also great for amateurs because it’s very easy to operate.
If you’re a perfectionist, then you will love the 7-volt settings on this machine. So, fine-tune and adjust to your precise settings and get the perfect results.
The biggest advantage of this is it can weld thicker metals than most other devices, giving you more freedom to work with different sized steels.
However, weighing at 87 pounds, portability isn’t its best-suited feature. But if you want power and reliance, this is definitely the product you go to. So, if you’re looking to upgrade your device, we surely recommend giving a look at this.
7. Lincoln Electric K2185-1 Handy MIG Welder
This USA based company has over 100 years of experience. Similar to the other welders we have reviewed under $500, this is pretty decent. It has all the functions you need for your light welding. However, this isn’t for heavy-duty use.
If you only work with mild steel, then this will be right for you as it can weld from 24 gauge to 1/8 inches. It can fuse thicker steels than most devices of its price range. And to ensure your welding is smooth and spatter free, its power and duty cycle are in just the right range.
With 70 amp and 20% duty cycle, you get enough power to get joining done efficiently and without taking long breaks.
Moreover, with this being usable as both gas and flux-core, you’re always open to both options. Due to its easy workability, according to us, this could easily be the best MIG welder for beginners. And it’s not so because of its gas and flux core options only.
The input power on this MIG welder is only 115 volts, so you can run this on any household outlets. Hence, for beginners who don’t yet have their own advanced workspace, can work from home. On top of that, it’s very lightweight, so you can just carry it around to your preferred place as you need.
Also, with the manual and the e-manual, it is fairly simple to set up, so it would be great for amateurs to give this a look.
However, for its price, we did expect it to overheat, and it does get heated up when you’re using it for a longer time. Hence, as we previously mentioned, it’s not for heavy use.
8. Goplus MIG 130 Welder
Goplus provide the most variety of products all across the world. Be it for fashion or work; they have everything you need. What makes them so sought after is their reasonable pricing. With one of the best pricing strategy in the market, Goplus products are both wallet-friendly and useful.
Their MIG welder does the job you’d expect a machine priced around $100 to do. Its price is definitely a factor for bringing it in this review, but that’s not the only reason. Be it the power, adjustability, or super lightweight; this will tickle your fancy one way or the other.
With a power of 80amps and a duty cycle of 10%, it can weld steel or iron under ¼ inches of thickness. Moreover, much like the high-end products, you can also fiddle with the settings.
With 4 current flows to choose from, this is a great learning device. Not only that, you get 10 different levels of wire feeding speeds to select from, as well.
Now seeing the price, anyone might assume this will have its issues, but this even has an overheat protective circuit that many products with triple the price don’t have. On top of that, it isn’t just some flimsy product that will break after a few uses. The metal construction and other well-designed components make this durable too.
Although obvious enough, its only shortcoming is that you can’t use this for regular or heavy use.
9. Miller Electric, 907614, MIG Welder
Miller is the company that will stick with you through all your welding missions. They have all the accessories and tools needed for professional welding.
If you have taken up welding as something more than just your hobby, then your first step is to get the proper tools. And the Miller MIG welder is the tool that will have your back.
For unparalleled performance and the best durability, many professionals use this. Welders aren’t only about power, but they are just as much about consistency. Welding requires precision, and with this tool, you can get the power, consistency, and precision.
You can use this at 120 and 240 input volts, hence, you don’t have to be worried about finding the right place. Apart from that, it can work at a power of 150amps with a 40% duty cycle. The dual voltage and power make this tool very efficient to work with.
Another reason to choose this machine is its ability to weld thicker steels. It works on mild steel, stainless steel, and aluminum. But when it comes to mild steel, it can weld up to 3/8 inches.
Now, by the looks of it, you probably think this will be a heavy tool. This is where the Miller MIG surprises you. Being a heavy-duty machine, it weighs only 50 pounds and is super easy to move around.
Although you’re free to make your own adjustments, the guideline under the spool door will give an indication of how to run this.
10. Hobart 500559 Handler 140 MIG Welder
Nothing like a Hobart machine to start your welding with. However, the reason why many are unable to use it is because of the affordability factor. But to resolve that that we have the Hobart Handler 140. Get the best of the features for a price you can afford.
Although you get less power on this than the Hobart handler 210, it is still more than enough for welding mild steel of 1/4th inches. And while you can use this as MIG and a flux core, when using the gassed version, you can use it on cast iron, copper, brass, etc. including stainless steel.
But even though it has the power, the duty cycle is not very good on this. While running at 90amps, you get a duty cycle of 20%. Hence, your working time is about 2 minutes. But for hobbyists and beginners, this is more than enough.
Also, unlike the other Hobart products, this needs 115V input current, so you can make do with the household currents. This makes running it a lot less complicated.
Moreover, with this, you get 5 voltage options to fine-tune your work. But all the options will give you a smooth result, which can’t be said for most of the products of its range.
Finally, the reason why the Hobart Handler 140 is competing with the upgraded seniors is owing to its affordability and durability. You can get years of practice on the Hobart to hone your welding skills to perfection.
However, if you have a preconceived idea that this will do the job similar to the expensive products, then you will be left disappointed. This is a great device for amateurs, but this isn’t for the heavy projects.
What to Look for Before Buying?
With so many welding options, even deciding whether to buy MIG or TIG can take up a lot of consideration. But a good starting point is figuring out the type of work you’re looking to accomplish with your welder.
Here, we are specifically going through the MIG welder buying features that you need to take into account.
The reason behind mentioning this at first is due to its concept being fairly unknown. More than input power and output, you will notice users emphasizing on duty cycle. Because they determine how efficiently you can complete your task.
The more the duty cycle, the longer you can work in one go without resting your device. It means you have more time to work and continue your flow.
For professional work, a few extra seconds could be a life-and-death situation because of the precision it requires. If you have to stop to rest your device, it affects both workflow and continuity.
The input power of 110V-140V is what standard household currents pass. So having a device that matches it means you can use the welder in any place.
But heavier welders require more power, and for those, you might need different outlets altogether. So, the input powers should always be considered because replacing outlets is not something you’d want to do often.
The usual products are under the $400-500 range. You will get decent welders at this price if your aim is to learn or do light projects. But for regular professional use, the price will go up according to your work needs and can cross even $2000.
If you are just starting out, we’d suggest that you get a regular one. Then after improving your skills with the machine, if your work demands a more high-end device, then get something expensive.
So, don’t get into the costlier products without familiarizing yourself with the easier ones.
Working with devices that overheat quickly can be risky as the device might shut down in the middle of your work.
So, you must make sure that the device you are going to buy comes with the overheat protection feature. Because if it fails to deal with the thermal issue properly, you are not going to be able to work without interruption.
Spattering is something beginners come across only after buying the welder. The more the spatter, the more the post-work clean up. Better machines don’t spatter as much.
Frequently Asked Questions
You must have numerous questions about Mig welders on your mind. Below we are going to answer the most commonly asked questions about MIG welders on the internet.
What are MIG welders?
MIG or metal inert gas welders are devices used for fusing together mild metals of varied thickness.
Why is MIG welder better?
MIG welders are easy to operate and can weld metals of different thickness. Hence, these are the most versatile type of welding.
How do they work?
The machine works by continuously feeding out a metal wire, which is accompanied by a gas shield and heat, and they work to melt the steel or metal sheet.
Are MIG welders expensive?
Expensive ones can do more extensive work. But a hobbyist or amateur can easily work with lower-priced tools.
What kind of work requires MIG welding?
Any metal or steelwork could need this. However, it is more common with auto-body, metal furniture, and construction work.
Welding can be a hobby or profession, but regardless of the skills to do the job, one needs adequate knowledge and support of a good welder.
Hence, we reviewed the best MIG welders and tried to include one of each type to help our readers easily choose.