Welding machines are great tools for binding metals and fabricating intricate designs. Be it an industrial design or a DIY project, having a good quality welder is essential.
Similar to other machines, welders have specs and features that rank their worth in the market. Hence, it is crucial to understand and review these features before selecting the one to buy.
In this article, we are going to showcase these specs and features that you need to keep in mind while choosing the best 220V MIG welder for your project.
10 Best 220V Mig Welder Reviews
The welding machine arcade is getting competitive day by day. Every now and then, new products are being introduced with advanced welding operations and enhanced control systems. Here are the best in the market –
1. WELDPRO MIG200GDsv
The brand name WELDPRO itself showcases the professional performance of this welding machine. MIG200GDsv is one of the best welders in their welding machine family that can perform multiple welding processes.
Besides MIG welding, this welding machine can perform TIG and Stick Arc welding processes. This is a great machine that is priced below 700 dollars and can be used in ‘DIY’ projects, maintenance, and repair works.
This welder can run on two voltages – 110V and 220V. The more the power, the easier it is to weld thicker materials. Moreover, the maximum welding amperage of this welder is 200 amps when used in MIG settings and can weld carbon steel, stainless steel, and aluminum.
Settings in this machine are controlled in the MIG welding mode. This machine automatically calculates and sets the voltage, inductance, and output ampere for the welding process based on the input wire speed. In addition, these settings can further be controlled to ±20% based on necessity.
MIG200GDsv welding machine has a duty cycle of 30% when running on 220V MIG mode. It can be used to weld metal sheets and metal plates that are up-to quarter-inch thick.
The welder allows the user to switch between ‘4 touches’ and ‘2 touches’ torch operation features in MIG welding mode. ‘4 touch’ torch operation comes in handy when long, continuous welding needs to be performed.
It is a very well-designed torch gun. The gun has a ball swivel at the bottom to keep the wire straight and an extended trigger arm to reduce finger fatigue while welding.
2. HITBOX MIG 250
The MIG 250 welder is a newcomer from the HITBOX family. Within a very short time, this welder has won the heart of many professional welders and DIY guys with its quality welding techniques.
MIG 250 can run on 220V power supply. The machine can handle multiple welding processes. Besides MIG settings, the device can perform manual metal arc welding and tungsten inert gas welding. This machine is also capable of performing both gas and gasless flux-cored welding processes.
IGBT inverter design has been incorporated in this welder. This inverter design allows the welder to produce an output of unwavering current and a stable arc, which is necessary for good quality welding. The weld obtained using this machine is clean and deep with minimal spatters.
It can supply a maximum current of 230 amperes at 220V. You will also be able to weld carbon, stainless, and low alloy steel. The machine can accommodate wire spools up to 15 kg, which is beneficial for long continuous welding projects.
Furthermore, it has two control knobs to control the current and voltage required for the welding process. This makes it very simple and easy to operate. There are separate displays for monitoring the voltage and current during the welding process.
According to the manufacturer, the machine’s duty cycle can reach up to 100% at low amperes when 0.8 mm electrode wire is used in MIG settings. The device weighs only 19.4 lbs. This is probably one of the lowest weighing 220V MIG welders available in the market.
3. WELDPRO MIG155Gsv
The MIG155Gsv is another value welder in the Weldpro welding machine line up. If you are looking for some lightweight DIY applications or garage projects, this welder can be a good one.
This welder can be run using a single-phase power socket in your house. Similar to the other Weldpro MIG welder that we reviewed earlier, this machine can run on 110V and 220V. This machine is less powerful in terms of amperage compared to its successor MIG200GDsv and can output a maximum of 155 amperes.
You can weld carbon and stainless steel using both MIG and Stick Arc welding settings. Welds are clean and the fusion of the base metal and filler metal are precise with deep pools of welding materials.
There is no ready TIG setting in this machine. However, TIG welding can be performed using supplementary equipment. Although, it will mean additional cost.
Wire-speed and voltage settings for MIG welding can be adjusted using these two controls. Self-shielded flux core welding can also be performed by changing the direction of current flow. ‘4 touches’ and ‘2 touches’ MIG welding option is present in this machine.
The welder can continuously weld for 3 minutes and will require a resting period of 7 minutes since the duty cycle at 220V is 30% for this welder. This is a good enough percentage for its use in any DIY or garage projects and can easily weld materials up-to 3/16 inch thick.
Overall, this is a quality welder with decent features in its price range. Plus, You will find the warranty of this product pretty good compared to other products.
4. EVERLAST PowerMTS 251SI
The PowerMTS 251SI is a fantastic welding machine from EVERLAST. It is one of the most elite and advanced welders available in the market that can allow dynamic weld settings in a single unit. If you are looking for both power and versatility, this machine can be a good shot!
This powerful unit can handle multiple welding processes: MIG, TIG, and Stick Arc welding. These processes are further equipped with advanced electronic control techniques like synergic and pulse welding techniques.
In this machine, the most exclusive feature is the pulsed MIG weld setting. The pulse setting is an improved welding process that helps one to weld efficiently with minimal spatters. It also allows one to weld in different positions that are not restricted to flat surfaces.
The pulse MIG setting works by sending a sinusoidal wave-like current pulse to the electrode, which is the filler wire inside a MIG torch. These melt the filler wire in drops rather than melting it continuously. This method of welding reduces weld overlaps and provides cleaner and deeper weld finish.
Besides pulse MIG, one can use a synergic MIG setting where the voltage and current are automatically calculated based on the set wire speed. Again, these settings can be further controlled according to user requirements.
In MIG settings, the welder can be used to weld mild, chrome, and stainless steel components up-to half-inch thick and can weld aluminum with the spool gun. The machine has a duty cycle of 40% when running on 220V with a maximum output of 250 amperes.
Another exclusive feature is its memory function that can store weld settings. Overall, it is a powerful welder having advanced features.
5. JEGS 81541 MIG/MMA 180 Welder 220V AC
JEGS is well known for its automobile parts. However, they have done a pretty decent job on their MIG and MMA welders. The 81541 MIG/MMA180 Welder operates on 220V AC and competes head-on with its other highly-priced competitors.
Its maximum output current on this welder is 180 amperes when running on 220V AC. The entire welding machine weighs around 26 lbs and can easily be carried using your shoulders. You will have a decent weld finish with the machine compared to its competitors. Moreover, it can be a good companion in your household maintenance and professional garage projects.
Furthermore, the welder has two control switches that are very comfortable to use. For the MIG setting, only the wire speed control knob is used to set both output voltage and current. This is done by setting the wire speed based on the thickness of the metal sheets to be welded.
You will be able to weld stainless and mild steel. It is not suitable for welding aluminum. The MIG torch can accommodate a wire of 0.6 to 1 mm in diameter. You will have a maximum wire speed of 472 inches per minute in MIG welding.
However, the maximum diameter of the wire reel that the machine housing can accommodate is 200 mm. This is expected considering the price of this welder. Again, a standard 5kg wire reel is good enough for a wide range of applications.
Finally, this portable MIG welder having a duty cycle of 25% at 180 amperes can be a valuable product considering the price point.
6. Punair MIG 160 Welding Machine
Among the pool of welding machines available in the market, this 3 in 1 MIG160 welder has demonstrated fine welding abilities. This small welder has a maximum output of 160 amperes.
With this 3 in 1 welding machine, you will have MIG, TIG, and Stick welding in one single unit. This machine can run on single-phase 110V and 220V household power supply and can be used within ±15% of this stated voltage.
The welder weighs approximately 24 lbs meaning it is extremely light and can be transported anywhere in project sites. This welder can be used for ‘DIY’ projects, automobile repair works, as well as household repair and maintenance work.
Inverter technology is used in the machine along with PWM type of current control, providing a smooth and even output. This ensures a clean weld finish with a deep weld pool.
Duty cycle of this welder is 40% at 160 amperes. The welder can be continuously used for 4 minutes, and then it needs to rest for 6 minutes before using it again. This is a high percentage compared to its competitors available in the present market.
For ventilation, enlarged wave-type radiators and cooling fans are used for efficient heat dissipation. The MIG torch can accommodate 0.6 to 1 mm diameter filler wire electrode. There is also a wire check button for MIG torch wire electrode.
In MIG welding setup, only the ampere control knob needs to be set depending on the thickness of the material to be welded. Thicker material needs higher current and vice-versa. This feature makes the welder very simple and easy to use.
7. SUNGOLD MIG-140
MIG-140 is a pure MIG welder manufactured by SUNGOLD. It is a well-designed unit that offers decent quality weld and can be used in a wide range of applications. The welder puts a tough fight against its competitors.
It can run on multiple voltages – 110V and 220V. The welder allows the standard MIG welding process. It is equipped with an inverted design that will enable it to a steady output of current and stable arc for niche welds. The welder produces a deep weld pool that creates strong bonds between metals.
Stainless steel, mild steel, and carbon steel can be welded using this machine. The machine can also weld aluminum. However, one needs to buy additional accessories and a spool gun to perform aluminum welding. The device can perform shielded and gasless flux-cored welding.
You will have a maximum output of 140 amperes at 220V with this machine. The duty cycle of the machine is 60%. This means the device can continuously weld for 6 minutes, and then it needs to rest for 4 minutes in a complete welding cycle.
Rated efficiency of the machine is 85%. The machine weighs only 22 lbs. In MIG settings, the user can adjust the wire speed control knob and the voltage control knob according to the thickness of the base metal.
The welder offers to burn back control that keeps the MIG torch electrode wire always ready for use. Overall, this is a value welding machine with decent features coming in a price range of around 200 dollars.
8. EVERLAST PowerMTS 211SI
Everlast has put tremendous effort into developing its welding machines by taking in constructive customer feedback. The PowerMTS 211SI is designed with advanced features that make it more dynamic and easy to use.
This welding machine can handle multiple welding processes. Besides, the MIG welding setup, TIG, and Stick Arc welding can also be performed. Moreover, the welder can run on both 110V and 220V. The maximum output ampere in MIG setup is 210 ampere at 240V.
This welder can be used in both standard mode and synergic mode. In the standard mode, one can set the current, voltage, and inductance according to the requirements of their use.
On the contrary, in Synergic mode, the voltage and current are automatically adjusted based on the set wire diameter and the type of the filler electrode. These two parameters can be set using the tap controls available on the display panel.
In MIG settings, the machine can weld stainless, chrome, mild steel, and aluminum. The maximum duty cycle of this welder is 35% at 210 amperes. And, the maximum weld size is 3/8 inch in a single pass and 5/8 inch in multi-pass.
You will also have pre- flow and post-flow options in MIG and TIG set up to remove any impurities from the base material before and after welding. In pre and post flow settings, the shielding gas flows for a set amount of seconds to protect the base material from impurities and prevents terrible welds.
There is also the burn back control that sets the filler wire inside the MIG torch just in the right distance from the torch tip to avoid clipping off excess wire.
Overall, this machine offers quality welds and can be used in a wide variety of applications, from garage projects to light industrial production works.
9. KWA MIG 200
This MIG 200 welder is a fresh player in the market. The welder needs a power input of 8.1 KiloWatts and can operate on both 110V and 220V. Although new in the market, the welder can get most of the regular welding job done without compromising quality.
This is a very basic 3 in 1 machine with MIG, TIG, and Stick arc welding process. The maximum output current offered by the tool is 200 amperes at 220V. You will need to set the voltage and current manually according to your needs.
There is a 3 point switch to choose between MIG, TIG and Stick welding. The machine has two control knobs and two separate displays for monitoring and regulating the voltage and current values during welding. In short, the machine is very simple to use.
This welder is incorporated with an IGBT inverter design that provides a stable output current. The weld quality is decent with clean and deep weld pools. You will be able to weld carbon and mild steel with the machine. Aluminum welding cannot be performed using this machine.
If you are worried about the duty cycle, this welder has a duty cycle of 60%. This is significantly high compared to other welders available in the market that are offered in a similar price range.
For efficient heat dissipation, the machine casing is designed with ventilation ducts. A cooling fan is also incorporated to cool down the machine during the welding operation.
Overall, this is a small primary machine that you can consider for your garage welding jobs, car repairs and maintenance works, personal building projects, and other applications.
10. MOPHORN MIG 200
This is a multiple process welder that allows MIG, MAG, and Stick arc welding processes. The welder can operate on a single voltage rated 220V. This allows this welding machine to be used in multiple applications like garage projects, maintenance works, and even automotive parts fabrication.
Inverter design is incorporated in the welder, which makes it energy-efficient and environmentally friendly. Even current output and stable arc ensure a professional finish. The weld quality is notable with clean and spatter free welds.
You will have a maximum of 200 amperes at 220V. Duty cycle of this machine is 35% in the MIG setting and 60% in the Stick arc welding setting. The machine can weld carbon, mild, and stainless steel. It is not suitable for performing aluminum welding.
This machine is designed with a robust heat dissipation system to cool the welder during the welding operation. The inverter design provides protection against overheating, over current, and low voltage.
There will be three control knobs to control the current, voltage, and wire speed in MIG setting. The controls are simple and easy to use. Its low weight makes the welder easily portable.
Overall, this is a budget-friendly 220V multiple process welder that is priced a bit above 250 dollars. It is suitable for most of your welding jobs.
What to Consider Before Buying
It is important to look at some essential welder features before buying one. Analyzing and justifying these features will help you get the best 220V MIG welder for the money.
Voltage and Current
The first thing to consider while choosing a MIG welder is its operating Voltage and output current. This is because the welding machine joins two pieces of metal by heating the metals. The heat is bred by producing an electric arc when the circuit is completed between the base metal, filler electrode, and the power source.
So, the higher the voltage of the power source, the more current can flow, and more heat can be bred by producing an electric arc between base metal and electrode. Usually, thin metal sheets require less heat or current to weld them, and thick metals need high current for welding.
In the existing market, both single voltage and dual voltage welders are available. Single voltage welders are either a 110V or 220V welding machine unit. In the case of dual voltage welders, the same unit can operate on 110V and 220V.
Multiple Welding Processes
Most welders can perform a single type of welding; MIG, TIG, or Stick welding. However, advancements in technology have introduced multi-process welders. This means you can perform all these 3 types of welding using one single welder unit. It is a good idea to have one!
Almost all the welders available in the market can weld carbon, mild, and stainless steel. However, not all of these models can weld aluminum. If your work requires welding aluminum, look for aluminum welding options in them.
Some machines need an additional spool gun to weld aluminum while others come with complete accessories and are ready to use. It is always better to get the latter one since buying accessories separately can be expensive!
Welding Machine Weight
The weight of a welder is an important feature to consider before getting one. If you need to move a lot for welding purposes, get a lightweight one. A number of high-quality, multi-process, lightweight welders are available in the present market. The heavier ones can be used as a standalone welding station.
Advanced Control Circuitry
Modern welders have advanced control circuits incorporated in them that offer efficient welding techniques. Synergic and Pulse MIG techniques are currently available in some high-end welding machines.
The Synergic system optimizes the welding process by automatically controlling output current and voltage based on MIG torch wire speed. Pulse MIG system melts electrode in the form of drops to provide even, clean, and high-quality welds.
If you require high precision welding for your project or maintenance work, look for these features in detail before buying your welder.
There is good competition between MIG welders in the current market. One key aspect of this competition is the welder’s duty cycle.
The duty cycle is the amount of time you can continuously weld in one welding cycle. So, a welder with a 60 % duty cycle can let you weld for 6 minutes out of 10 minutes and will rest for the remaining 4 minutes.
If you have to weld very long parts continuously and regularly, a high duty cycle welder can be a good choice.
It is the use of this IGBT inverter technology that has made welding machines dynamic with advanced synergic and pulse control features. IGBT stands for Insulated Gate Bipolar Transistor. These transistors are switches that offer high-speed switching.
A welder designed with IGBT inverter technology can work with high input voltage and deliver high output current. Inverter welding machine produces stable output current and stable arcs that offer clean and deep weld pools.
These machines are more energy-efficient and save operating costs significantly. However, this technology is expensive since they are new in the market.
If you are high on budget, you should definitely look for this latest IGBT inverter designed welders.
Frequently Asked Questions
What is MIG welding?
Metal Inert Gas welding is a type of welding that uses gas as a shielding material. The gas shield is necessary to avoid oxidation of the weld puddle. This welding technique uses a consumable wire electrode that comes out of a wire spool through a MIG torch gun.
Why do we use MIG welding technique?
MIG technique uses a torch gun to weld materials. This technique is preferred by most users besides Stick welding and TIG welding because of its ease of use. Users can weld up-to half-inch thick metals during maintenance, repair, automobile part fabrication, and DIY project works.
Are IGBT Inverter designed welders worth buying?
Yes! It is the latest technology and definitely worth buying. Compared to other non-inverter design welders, inverter welders provide higher quality welds and more advanced features that are definitely useful in the long run.
What is a spool gun?
A spool gun is a device used in welding to enhance the wire feed rate in a MIG welder. It is usually used for welding aluminum since it is a soft material. The use of a spool gun gives better control during welding.
Which diameter MIG welding wire should I use?
The wire diameter depends on many factors like the type of shielding gas used, material thickness, material type, etc. Wire diameter can be found using the welding chart, which is provided with the machine. Based on your welding parameters, you can find your size from the chart.
In conclusion, finding the right welder for your project can be hectic, but going through this review article and noting down the key features mentioned above will definitely ease your effort in getting the best 220V MIG welder for yourself.