Tired of using big, heavy, and underpowered welding machines that bleed your money every now and then?
My friend, you are in luck.
Welding has become quite a necessity even at home, considering today’s way of living. Moreover, DIY enthusiasts like to put their imagination to test more often now. And let’s not even bring the industrial part.
However, welding machines can be expensive and difficult to carry around. And when it malfunctions, it generally means more money.
Not to worry, though. We have the perfect solution for you. Here, you will find the best 110v stick welder that will make your work easy and lessen the burden on your pocket. Beginners can also find some useful tips for their first purchase.
10 Best 110v Stick Welder Review
Every welder is different. So, picking just one topper is not the correct way to do it. That’s why we are giving you our top ten picks so you can choose one for yourself.
1. S7 ARC Welding Machine
This is a welder for beginners. So, if you are starting welding or planning to, this is the welder for you. You can use this for very common purposes around the house. Unlike other welders, this one uses less energy and gives you the maximum output. With it, you can weld all day long and save a lot of money.
The S7 is suitable for precision work and repairing small things. You can even use this for small jobs, as well. It can weld stainless steel, aluminum, cast iron, mild steel, and weld steel.
This IGBT power device has a power control mode, which gives it an edge and vastly improves its reliability. The controlling knob makes it easier to control the power. It has an 80% duty cycle at 200 amps, which is excellent to work with.
Moreover, it provides a lot of protection in regards to over-heating, over-voltage, and over- current protection. This tool has a safe and stable heat dissipation. Also, it has an easy and quick connection to the output, which makes it quite simple, easy, and very secure to use.
This product comes with one electrode holder and one ground clamp. Alongside this, it comes with two quick plugs and a conversion line adapter to change from 220v to 110v, which makes it very versatile.
2. ZENSTYLE Portable DC inverter Arc Welding Machine
You know a product is portable when it has the term “portable” in its name. It is an ideal welder for the professionals and the semi-professionals. This welding machine is lightweight and at the same time, very durable. It serves its purpose longer than anyone’s expectation.
There is a handle for the ease of carrying and storing it. One of its best features is that it has dual voltage input (110v and 220v), to meet the needs of different users.
Its IGBT module technology is not only good for energy saving but stable heat dissipation, as well. Moreover, it has over current protection, overload protection, over-voltage protection, and even under-voltage protection. These protective features make it very safe for beginners. It has a 60% duty cycle at 160 amps.
This welder is best for welding stainless steel, aluminum, and many other kinds of metal. It is basically great for making all kinds of repair jobs, maintenance, light industrial work, and other essential stuff.
The cables for the electrode holder and work clamp is 5 feet and 6.7 feet long respectively, which is a good thing considering the safety issues. Also, it is easy to work with.
After you get the product, you should go through the user manual. If you are facing problems with the warranty time, please contact the manufacturer or the place you bought it from.
3. Amico ARC – 160
This product is great to use. The Amico ARC-160 is a DC only welder, but it has a dual voltage to work with. It normally runs on 230v, but there is a power adapter that comes with it, which converts the 230v to 115v.
The tool is small, light, and portable and has a strap attached to it. So, you can easily carry it everywhere. Along with these things, it comes with long cables for both the power cord, electrode holder, and clamps. This is very handy as you never know how far you may have to work from the power outlet.
Although it comes with electrodes, you can buy your own to suit your needs. You can try out the electrodes that come with the product at first then decide to switch electrodes. It is suitable to work with different kinds of the acidic or basic electrode.
Controls are straightforward and user-friendly here. There is a regulator on the panel, which lets you switch the current according to your needs. Furthermore, it has a digital display on it, which is nice because then you can easily read the different amperes and set at which level you can get your job done.
When you are welding, you will notice a stable arc, which increases the welding stability. Moreover, it doesn’t make much splatter. Thus, it reduces the burden of clean-up after welding.
It has a 60% duty cycle at 160 amps on it, which may seem pretty average. But anyone who has any experience with welding knows that it’s a big deal. You don’t get welder as efficient as this every other day.
4. MMA-220 Handheld Mini Electric Welder
This is probably the smallest welder you will find out there. Just by the title, you can guess how small it is. However, do not let the size fool you. This piece of beauty can do a lot. Furthermore, it is perfect for professionals who are hopping from place to place. If you are doing small jobs, then look no further.
To say it is portable would be an understatement. This product is not only compact but a great energy saver, as well. It uses around 50% less energy than other welders of the same capability, which is excellent for cutting down on the extra electric bill. Eco-warriors will love this piece.
The MMA-220 Welder is best suited for welding low carbon steel, carbon steel, and alloy steel. It has dual voltage, 220v, and 110v. So, it automatically protects itself from any kind of voltage fluctuation and delivers a steady electric supply every time.
It has a 30% duty cycle at 120 amps, which might not be the best part of this small welder, but it does much better at lower amps. Furthermore, this product runs only on DC current. And, there are no clamps or electrodes in the package like you have on the expensive ones.
Hey, how much do you expect for this budget! This is one of the best 220v MIG welders for the money.
However, the manufactures have figured a way to put a cooling fan in that small structure. It is located at the rear to keep the fan itself from heating.
5. Amico TIG1852
The TIG1852 is one of the most versatile products out there. It allows the user to do two kinds of welding, Stick and TIG welding. With the flick of a switch, you can switch to TIG from Stick and vice versa.
Here, the inverter itself is really small, light, and easy to carry. It has a digital read on it and a regulator for ease of setting the current. There is a small cooling fan at the back. It controls the temperature inside the inverter automatically. The control panel, as a whole, is very basic and easy to use. It doesn’t make any fuss.
One pretty great thing about it is the length of the wires. They are fairly long, which makes the welder easier to work with. The TIG torch gun is good and comes with three different sizes of mouth fittings, but you must keep it away from children as it can become a choking hazard.
They have included an 8 feet long argon hose for TIG welding. It is directly fitted from the gas cylinder to the inverter.
Both the work clamp and electrode holder have 10 feet long cables. This makes it great for welding properly. If you use shorter tungsten sticks for Stick welding, you will have a better response. It has great arc stability. So, when you are welding, you will always get a steady current and smooth weld.
It has a dual voltage of 220v and an adapter of 110v. Moreover, it boasts a 60% duty cycle at 180 amps. You may get a better duty cycle at a lower amp as not everyone needs to weld at 180.
With the Amico TIG1852, you are able to weld steel, stainless steel, nickel alloys, and much other stuff with great ease.
6. Longevity TIGWELD 200SX, 200 Amp 110v/220v AC/DC TIG/STICK Welder
The Longevity TIGWELD 200SX is probably the most versatile product in this list. Each and every review of this product is excellent. Anyone can use it with great ease.
Starting from the inverter, it has very simple and user-friendly controls. So, even a novice can use it. But this product can be used for professional tasks, as well. It has a double fan configuration for the best self-cooling.
For TIG welding, the manufacturers provided an air-cooled TIG torch, which is 14 feet long. It increases the versatility of the product by a mile. There is also an argon gas regulator or a flow gauge, as some people like to call it.
A foot pedal is also included to control the amps during TIG welding. One of the best things about the foot pedal is that you can set amps prior to using it. So, you have no fear of blowing a hole in your metal sheet.
There is a pre-flow and post-flow mechanism in the foot pedal. It increases the diversity to a new level. However, the regulator on the inverter is enough to control the amps. But the foot pedal is an extra addition with which you can play with your current supply.
You will have an electrode holder and a ground clamp of ten feet each. The Longevity TIGWELD 200SX comes with a power of 220v, and there is an extra adapter to make it work at 110v. Furthermore, it has the setting for a clearance effect, which basically puts more heat on your metal.
One of the best pluses about this machine is that it has both DC and AC settings. This means that we can weld all types of metal, even aluminum and magnesium — all of this with a flick of a switch.
The 200SX also comes with a metal brush, chipping hammer, and a welding helmet. This is the only one of the ten that includes these three things.
Talk about utility…!
Now you just have to buy a pair of welding gloves, and you are on your way. Another great feature is the 60% duty cycle at 200 amps. Yes, 200 amps.
If you are looking for the best, now you know where to go.
7. PLASMARGON ITS200 2in 1 Welding Machine
This is the heaviest product on this list. It is an excellent choice for professional use. Despite it being on the heavier side, this product is excellent when it comes to energy saving compared to other more traditional welders. It is highly efficient and long-lasting.
This highly versatile product has the option of both TIG and Stick welding. You will also find a dual voltage adapter. The inverter comes with 220v cable attached to it and an adapter that can convert the 220v to 110v.
It is a DC-only product that means you cannot weld aluminum and magnesium. The product boasts a 60% duty cycle at 200 amps. With this product, you get a WP-17 high-frequency TIG torch and 3 TIG consumables for TIG welding, but you need to buy the rest separately.
TIG consumables are small and may cause choking hazards for children. So, you need to store them carefully. You get an electrode holder but no electrodes or earth clamps with the product.
Despite all this, it is an excellent product for its inverter. The technology of the inverter is very advanced for the current market. It gives us a smooth arc setup and a stable welding current.
Alongside all of the features above, this welder creates minimal noise and has very little splatter. This is a big requirement for modern workshops.
8. CASTOOL 200A
Did you really think that we are gonna do this review without a Castool?
This machine is perfect for those who need to weld for a long time in factories, construction sites, shipyards, or even at home DIYing. It uses a high-tech single-tube IGBT inverter and a PWM system of controlling for more efficient and effective welding.
In addition to the above features, it also gives protection in terms of over-heating, overpressure, and even over current. One of its best features is that it makes less splatter.
The product has a 40% duty cycle at 140 amps, which could have been better. And it is a DC only product, so it cannot be used to weld aluminum and magnesium. However, it has a dual voltage, 220v, and an adapter for 110v.
Even at 140 amps, we can get a lot done with this machine. Most of the welders use around 90 amps. So, even at 140 amps, it will not make that great of a difference.
It is highly efficient and is going to save you money. The steel construction gives it a robust outlook. And you don’t have to worry about dirt and corrosion with this welder.
Along with the standard accessories of earth clamp and electrode holder for Stick welding, it includes a face mask and wire brush. So, you do not have to buy these separately.
9. PRIMEWELD 160ST 160 Amp Arc/Stick Welder
This is a very basic product, good for doing all sorts of DIY tasks. It is very compact and reliable to use. Because it has a dual voltage option, users can easily run it off of a generator.
It has a 60% duty cycle at 160 amps. After reading the eight reviews above, you might think that this rate of duty cycle is the standard. But real mechanics know that this duty cycle alone can be the deal maker for this welder.
The Stick function has an effortless arc start and other welding characteristics, which gives the user a stable arc. Moreover, the cutting edge accuracy and precision of this welding machine are commendable.
With this product, you get standard accessories for Stick welding that you get with most of the products. You will have an earth clamp to setup the earthing and a work clamp or electrode holder to complete the circuit while welding.
The inverter of this product uses PWM technology, and it also has very reliable components to carry out heavy-duty work.
You will get a dual voltage inverter with this one. Generally, it will run on 220v without the adapter. But like all other premium welders, it also has an adapter that can reduce the voltage to 110v.
10. 2016 AHP Alpha-160ST 160 Amp Arc/Stick Welder Dual Voltage
Again we have a pretty rudimentary product for the newbies and DIYers of our readers. This is really good for people who are looking for a low-cost solution to their metallic problems.
However, professionals can also use it for their everyday jobs. It is very compact and very reliable to use. Also, because it has a dual voltage option, the user can easily run it off of a generator. It has a 60% duty cycle.
The inverter technology of this product uses PWM technology, and it also has very reliable components to carry out heavy-duty work. Its Stick function has a straightforward arc start and welding characteristics, which gives the user a stable arc.
With this product, you will get standard accessories for Stick welding that you get with most other premium products of its kind. There will be an earth clamp to setup the earthing and a work clamp or electrode holder to complete the circuit while welding.
It has a dual voltage inverter. Without the adaptor, it works with 220v. The adaptor reduces the voltage to 110v to avoid any accidents.
This product is very similar to PRIMEWELD 160ST. The only difference that appears to users is that this one is much lighter than the previous one.
What to Look for before Buying?
There are so many things to look for when going to buy a welding machine. Hopefully, the guide below will assist you with your purchase.
What Is Stick Welding?
In simple terms, it is a process by which electricity is passed through two metals to melt and join them together.
Most of the inverters use advanced IGBT inverter technology. This is the main reason that despite being smaller in size, it is able to save energy compared to traditional welding machines, and not only that, it can supply a steady welding current.
The IGBT technology has totally changed the game for the welding industry and has taken it to new heights.
The protection features you should look for in an inverter are –
- Overvoltage protection,
- Under-voltage protection,
- Over-heat protection,
- Over-current protection, etc.
It is mainly because of the inverter; we can get a proper arc initiation and steady welding current. So, while buying, we also need to keep these in our minds.
A cheap machine will save you money initially, but if you are using a welding machine almost regularly, then you need to use a more efficient machine. This will save you money in the long run. Especially if you are using this at home for personal needs, it will save you a ton on the electricity bill.
We all know how high the electricity bills can be with welders. So, no need to add more to that just for a hobby.
For this, we recommend the following –
- 200A Actual Current 140A Inverter Welding Machine
- ZENSTYLE portable DC inverter Arc Welding Machine
- MMA-220 Handheld Mini Electric Welder
- ITS200 2in 1 Welding Machine
But our best pick is S7 ARC Welding Machine for power saving. It is also perfect for beginners.
Avery important feature in a welding machine is its duty cycle. The fundamental essence of a welding machine is heating metals to cut or to join them together. But this heating also makes the machine itself very hot. If this heat rises above the safety limit, an accident is imminent.
The duty cycle of a machine tells us how much time we can run the machine before we need to stop and let it cool down and go back to work again.
So, for example, if the machine has a duty cycle of 60% at 200 amp, in 10 minutes span of use, it needs to be rested for 4 minutes after 6 minutes of continuous use. So, a machine with a reasonable duty cycle will allow you to work longer without interruption and make your work easier.
Machines like Longevity TIGWELD 200SX Welder has a dual cooling fan to stop the machine from over-heating that increase its duty cycle. Many others have over-heat protection installed in them to save the machine from any damage and make it long-lasting.
Most of the welding machines run at 220v or 230v. But we need 110v for certain jobs. So it is a critical criterion for selecting the inverter. Many machines have a wide range of voltage or even dual voltage systems with 110v and 220v. It makes the machine more versatile.
This means we can plug it almost anywhere and even run it through generators without harming the machine. Most machines have 110v converter in it for smooth operation. Having dual voltage makes the machine adapt to voltage fluctuation and run smoothly.
Both AC and DC have different purposes in welding. While most of the metal can be welded using DC, it is AC you need to weld aluminum and magnesium.
For example, the Longevity TIGWELD 200SX, AC/DC TIG/STICK Welder, is the most versatile welding machine in our list. It has dual voltage, both AC and DC, and it is also 2 in 1 welder, both TIG and Stick welding can be done using this machine. We can weld all sorts of metals with this one.
Contents of Package
It is really important to see the whole contents of your package. Just because the price is low does not mean that it is economical. You might have some accessories with a welder that brings down the marginal cost of welding far lower than it seems.
Almost none of the machines include gloves, and only some include face masks. But, for our safety, we need to buy them along with the machine. Sometimes you may need a stick for Stick welding.
Also, if you are looking for a 2 in 1 welding machine that can do both TIG welding and Stick welding, make sure at least the basic stuff is included.
For example, TIG welding, TIG torch, and TIG consumables are a must. And for Stick welding, the working clamp or electrode holder is a must. The earth clamp is also a common addon.
If you are a professional mechanic who has to work at multiple locations, the portability of the welding machine is a must for you.
All the traditional welding machines are quite heavy and at times, require a vehicle to move around. They might take more than one person to carry. Look for a lightweight machine to be free from those restraints.
All but a few of the machines on our list are easily portable. However, for that very reason alone, they should not be judged as hectic to move around with. Some may be heavy but still portable by one person alone.
The higher the amp limit, the more diverse and versatile work can be done, but at the same time, it makes the price go up. But if your job doesn’t require a higher amp limit, then it is okay to have a welder with a lower amp limit.
However, it is evident that welding machines with a higher amp limit have a higher duty cycle at lower amps rather than lower amp limit machines.
Currently, in the market, you can find most machines with an amp limit of 120A to 200A. Although some companies which claim to have a superior amp limit on their product, have a lower amp limit in reality.
While most of the inverters have a user-friendly panel, some are more user-friendly than others. Some of the inverters just have a regulator to regulate the amps. Others show the amps in LED digital screen displays.
You should be able to understand when it is heating up and needs to be rested for some minutes.
Frequently Asked Questions
Why is it important to buy a welding machine with a good duty cycle?
It is important to have a good duty cycle on the machine because a good duty cycle means less heat up and a steadier welding current. Also, it indicates the durability of the machine.
What is a good duty cycle?
A duty cycle around 50% at an amperage level of 150A can be considered good. However, the accuracy of the duty cycle statement largely depends on the quality of the brand.
Why do we need both AC and DC current?
With AC current, we can weld aluminum and magnesium; for the rest, we need DC current. So, it is handy if your machine has both.
What is the ideal amp limit?
There is no ideal amp limit. Lower amps and higher amps have different purposes. So, the ideal amp limit is different for every person.
Is foot pedal better or panel control?
Well, it actually depends on the convenience of the person using it. But what we can say for sure is that foot pedal is really handy to have. Mainly because you will always have panel regulators. Foot petals will work as an extra feather in the cap.
You don’t have to be an iron man to solve your welding problems.
You have us…!Read the reviews and the buying guide to find the best 110v MIG welder for you. And, if you can’t find it here, you will hardly ever find it anywhere.